Waste generated from tomato processing could soon be used to fuel aircraft, as a new European research initiative works on turning tomato residues into sustainable aviation fuel, reports biofuels international.
Led by Graz University of Technology (TU Graz), the EU-backed ToFuel project is developing a biorefinery model that converts leftover tomato plant material into cleaner fuel for aviation. The aim is to create a process that produces no waste, reduces emissions, and remains cost-effective, supporting efforts to cut the aviation sector’s reliance on fossil fuels.
Tomatoes are the world’s second most consumed vegetable after potatoes. The European Union is the third-largest producer, harvesting about 17 million tonnes each year. However, tomato farming and processing generate large volumes of waste, including leaves, stems, flowers, peels, seeds and tomatoes that fail to meet quality standards.
At present, much of this material is burned or discarded at significant cost. At the same time, Europe’s target of climate neutrality depends heavily on the availability of clean and affordable aviation fuels made from renewable sources.
To turn tomato waste into usable fuel, the biomass must first be treated so that microorganisms can process it efficiently. The ToFuel project is examining two advanced processing methods.
In the first method, known as extrusion, the biomass is exposed to heat and pressure and then rapidly released, breaking it down into smaller components. This prepares the material for fermentation, during which microorganisms produce oils that can later be converted into aviation fuel.
The second method involves using high pressure and high temperatures to transform the biomass into bio-oil and biochar. Before the bio-oil can be refined into aviation fuel, it must be cleaned to remove unwanted substances that could affect fuel quality.
These processing and cleaning techniques are being developed jointly by Graz University of Technology, the National Laboratory of Energy and Geology (LNEG) in Lisbon, and the University of Zagreb, working together to advance the project.













